CARC (Chemical Agent Resistant Coating) Services
High-reliability CARC coating services for mission-critical components used in military, aerospace, ground systems, and demanding industrial environments—where chemical resistance, durability, and specification accuracy cannot fail.
All Services
CARC Coating Capabilities & Specification Expertise
MIL provides full-process CARC coating solutions including pretreatment, priming, topcoating, and specification-driven testing to meet MIL-DTL-53072, TT-C-490, and prime-specific CARC application requirements.
Our CARC process is designed for components that must withstand harsh chemical exposure, decontamination operations, extreme weather, and battlefield conditions.
Spec & Capability Highlights
- Full MIL-DTL-53072 compliance (cleaning → prep → primer → topcoat → testing)
- TT-C-490 pretreatment alignment for CARC finishing systems
- Nadcap-accredited coating workflows with documented process control
- Controlled cure environments (temperature & humidity monitoring)
- Precision masking and racking for complex geometries
- Integrated inspection, adhesion testing, and thickness verification
- One-stop-shop processing: pretreatment, coating, NDT, marking, welding, and more
How the CARC Coating Process Works
Step 1 — Surface Preparation & Pretreatment
Spec-driven surface preparation including cleaning, blasting, or chemical pretreatment—is performed to ensure correct adhesion and corrosion resistance under TT-C-490 and related military standards.
Step 2 — Primer Application
Epoxy primers such as MIL-PRF-23377 are applied with tight process controls to ensure coating performance, adhesion, and long-term durability.
Step 3 — CARC Topcoat Application
CARC topcoats (polyurethane per MIL-DTL-53039 or MIL-DTL-64159) are applied using controlled spray techniques for consistent film build and color uniformity across all component surfaces.
Step 4 — Controlled Curing
Cure cycles are monitored for temperature and humidity to ensure coating performance meets all specification requirements for hardness, chemical resistance, and environmental durability.
Step 5 — Testing, Inspection & Documentation
CARC-coated parts undergo testing based on spec requirements, which may include:
- Thickness measurement
- Adhesion testing
- Visual inspection for defects or holidays
- Cure validation
Comprehensive documentation is provided to support military and OEM compliance.
Why Work With MIL for CARC Coating?
Proven Military Coating Expertise
With 82+ years of experience supporting defense, aerospace, and tactical equipment applications, MIL understands the strict environmental and performance requirements behind CARC systems.
Accurate Specification Execution
MIL interprets and executes complex military coating specs with precision, reducing risk for machine shops and OEMs who depend on correct processing the first time.
One-Stop-Shop Efficiency
Pretreatment, CARC coating, NDT, metal finishing, marking, and inspection all happen under one roof, minimizing logistics, turnaround time, and handling risk.
Trusted by Primes for High-Stakes Components
OEMs and primes rely on MIL’s NADCAP-accredited processes, prime approvals, and long history of delivering consistent, repeatable quality on mission-critical parts.
Applications & Industries Served
Component Types
- Ground support hardware
- Vehicle and weapons system components
- Aerospace brackets, housings, and enclosures
- Tactical equipment
- Corrosion-sensitive or chemical-exposed parts
Industries
- Defense & military systems
- Aerospace
- Tactical equipment manufacturing
- Industrial equipment requiring chemical resistance
- R&D and prototype development
Frequently Asked Questions About CARC Coating
CARC (Chemical Agent Resistant Coating) is a specialized military coating designed to resist chemical attack, facilitate decontamination, and withstand harsh environmental exposure. Defense components require CARC to meet MIL-DTL-53072 and related specifications for survivability and mission readiness.
MIL applies CARC in accordance with:
- MIL-DTL-53072 (application specification)
- TT-C-490 (pretreatment requirements)
- Prime-specific CARC application standards
All work is supported by Nadcap-accredited coating processes and detailed documentation.
CARC is typically used on components exposed to chemical, environmental, or operational hazards, including:
- Vehicle and weapons system hardware
- Aerospace brackets and housings
- Tactical equipment
- Corrosion-sensitive structural components
MIL applies approved polyurethane and water-dispersible CARC topcoats such as:
- MIL-DTL-53039
- MIL-DTL-64159
Military-standard colors and finishes are available per specification and customer requirement.
All CARC-coated parts undergo:
- Film thickness measurement
- Adhesion verification (when required)
- Cure validation
- Visual inspection per spec
Process controls ensure consistent, repeatable results across batches and part families.
Yes. MIL provides complete CARC finishing under one roof, including cleaning, blasting, pretreatment, primer, topcoat, curing, and inspection. This reduces handling risk, turnaround time, and process variability.
Please include:
- Material and part drawings
- Required specifications and revisions
- Masking requirements
- Desired topcoat system and color
- Quantity and delivery timeline
MIL’s team will review the spec tree to ensure no processing steps are missed.
Request a Quote or Speak with a Coating Specialist
Fast, accurate quoting (48–72 hours) for MIL-spec and performance coating services.
Need help interpreting a coating specification or selecting the right coating process? Our technical team is here to help.