Metallurgical Testing Services for Precision Materials & Components

Metallurgical analysis, mechanical testing, and material validation for components used in aerospace, medical, industrial, and high-reliability applications.

mETALLURGICAL TESTING CAPABILITIES & MATERIAL PERFORMANCE INSIGHTS

MIL operates a fully equipped metallurgical testing laboratory that performs destructive and non-destructive tests to evaluate material properties, identify defects, confirm specification compliance, and ensure long-term performance. Our metallurgy testing services support process validation, failure analysis, quality assurance, and certification for critical components.

Spec & Capability Highlights

  • Mechanical, metallographic, and chemical testing in a controlled lab environment
  • Evaluation of material strength, toughness, hardness, ductility, and fatigue behavior
  • Surface deformation, contamination, and microstructural analysis
  • Failure mode identification through metallographic and mechanical testing
  • Testing to ASTM, AMS, MIL-spec, and prime standards
  • Ideal for aerospace, medical, and industrial metallurgical testing needs

EXPLORE OUR Metallurgical testing methods

MIL performs a comprehensive range of metallurgy tests to assess material integrity, structure, and performance.

Mechanical & Strength Testing

Tensile Testing

Determines yield strength, ultimate tensile strength, elongation, ductility, and strain-hardening characteristics.

Impact Testing (Charpy, Izod)

Measures toughness and resistance to sudden impact or fracture at various temperatures.

Bend Testing

Evaluates ductility and material soundness by inspecting for surface cracks after bending.

Shear Testing

Assesses sliding failure resistance by applying forces parallel to the material surface.

Torque Testing

Determines how parts respond to twisting forces during use or until failure.

Hardness & Surface Performance Testing

Hardness Testing (Rockwell, Brinell, Vickers)

Measures resistance to indentation and correlates to material strength.

Micro Hardness Testing

Used for very small or thin test samples requiring precision hardness readings.

Photomicrographs & Microstructural Examination

Captures microstructure for evaluating grain size, surface condition, and internal features.

Macro Etching

Reveals weld quality, surface defects, and fracture characteristics with low magnification.

 

Material Characterization & Failure Analysis

Material Analysis (Macro, Micro, SEM)

Identifies material composition, processing history, and microstructural characteristics.

Surface Deformation & Contamination Inspection

Evaluates damage, foreign material, or processing disorders.

Hydrogen Absorption Testing

Detects hydrogen embrittlement risk in susceptible alloys.

IGA / EGP (Intergranular Attack & End Grain Pitting)

Assesses corrosion susceptibility and grain boundary degradation.

 

Weld Quality & Visual Evaluation

Visual Inspection (CWI – Certified Welding Inspector)

Non-destructive evaluation of weld quality, surface conditions, and discontinuities.

How Metallurgical Testing Works

Step 1 — Sample Evaluation & Test Planning

Material samples or finished parts are reviewed to determine appropriate destructive or non-destructive tests, based on customer requirements or specification criteria.

Step 2 — Controlled Laboratory Testing

Mechanical, metallographic, chemical, or microstructural tests are performed using calibrated equipment and approved procedures for accuracy and repeatability.

Step 3 — Data Interpretation & Analysis

Technicians analyze test results to evaluate material strength, hardness, ductility, fracture behavior, and microstructure to determine whether materials meet required specifications.

Step 4 — Reporting & Certification

All findings are documented for traceability, process control, failure investigation, and material validation.

Why Work With MIL for Metallurgical Testing?

Proven Material Science Expertise

MIL’s metallurgical laboratory supports testing of aerospace alloys, medical-grade materials, titanium, stainless steels, and other specialty materials with proven accuracy and experience.

Accurate, Repeatable Results

Calibration, controlled environments, and experienced technicians ensure consistent and trustworthy results for material performance validation.

Integrated with Metal Finishing & Coating Operations

Performing finishing, coating, metallurgical evaluation, and NDT in one facility streamlines quality assurance and reduces turnaround time.

Support for High-Stakes Components

Metallurgical testing helps ensure material compliance, prevent failures, and validate quality for mission-critical parts before they enter service.

Applications & Industries Served

Component & Material Types

  • Titanium, aluminum, stainless steel, carbon steels, nickel alloys
  • Heat-treated, precipitation-hardened, and weldable materials
  • Forgings, castings, machined parts, and sheet materials
  • Components requiring strength, microstructure, or hardness evaluation

Industries

  • Aerospace & defense
  • Medical device manufacturing
  • Industrial and commercial equipment
  • Space systems
  • R&D, prototype, and precision manufacturing

FAQs

Turnaround times depend on the number and type of tests required, but MIL is structured to support both rapid prototype needs and full production investigations.
Typical timelines:

  • Basic mechanical or hardness tests: Fast-turn
  • Microstructural analysis & photomicrographs: 1–3 days depending on prep
  • Failure analysis: Spec-driven and can range from several days to multiple weeks based on scope
  • First-article metallurgical reports: Typically aligned with customer deadlines and coordinated during quoting

 

When timelines are critical—such as grounded production, urgent flight hardware, or medical device validation—MIL can often expedite work depending on lab capacity.

Yes. MIL’s metallurgical testing processes are aligned with Nadcap requirements and are widely accepted by major aerospace primes, including Boeing, Lockheed Martin, Northrop Grumman, Collins, Raytheon, and others.
Our reports follow the documentation format, traceability, and procedural rigor these primes expect, ensuring smooth acceptance and audit compliance.

Yes. Witness testing can be arranged for customers, primes, or third-party auditors when required by specification or customer contract.
MIL supports:

  • On-site witness testing
  • Virtual witness sessions (when allowable)
  • Scheduled audits during specific stages of test execution
    We coordinate timing, safety requirements, and viewing access to ensure compliance with lab protocols.

MIL can work with either:

  • Finished production parts
  • Representative coupons or witness samples
  • Prepared test bars or customer-supplied specimens

For destructive testing (tensile, impact, bend, microstructure), witness coupons are ideal.
If a specification requires testing on the actual part—or if the failure analysis demands it—MIL can section components with customer approval.
For non-destructive evaluation, original parts can typically be tested without alteration.

MIL performs hydrogen absorption and several related metallurgical evaluations in-house and can support hydrogen embrittlement verification through complementary testing.
For sustained-load cracking or specialized long-duration tests, we can either perform them internally when applicable or coordinate approved outside testing while maintaining full oversight and documentation.

Yes. MIL provides complete, audit-ready metallurgical reports that include:

  • Raw test data
  • Photomicrographs and macro images
  • Microhardness profiles
  • Stress/strain curves (for mechanical tests)
  • Observations and conclusions
  • Specification callouts and compliance statements
  • Full traceability to sample, lot, and process details

Reports are formatted for easy submission to primes and quality organizations.

Yes. MIL’s testing processes and documentation are structured to support DER requirements, delegated inspection programs, and customer approval workflows.
We regularly provide metallurgical evidence, micrographs, mechanical data, and certification packages used in aviation, space, and defense regulatory submissions.

Request a Quote or Speak with a Metallurgical Testing Specialist

Receive fast, accurate quoting for metallurgical testing, material analysis, mechanical testing, and certification services.

Need help selecting the right metallurgy tests or interpreting a specification? Our technical experts can guide the best testing approach.

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